Tag Archives: Rocketdyne Division of North American Aviation Inc.

27 October 1961: 15:06:04 UTC, T minus Zero

The first Saturn C-1 three-stage heavy-lift rocket, SA-1, on the launch pad at Cape Canaveral, 27 October 1961. The gantry tower has been pulled back. (NASA)

27 October 1961: At 15:06:04 UTC, (10:06 a.m., EST), 3.97 seconds after ignition, the first Saturn C-1 heavy launch vehicle (Saturn I, SA-1) lifted off from Launch Complex 34 at the Cape Canaveral Air Force Station on the east coast of Florida. This was a test of the first stage, only. The rocket’s upper stages were dummies.

At about 109 seconds after liftoff, four inner engines of the first stage shut down, followed 6 seconds later by the outer four. The rocket continued on a ballistic trajectory.

SA-1 reached a maximum speed of 3,607 miles per hour (5,805 kilometers per hour), and a peak altitude of 84.813 miles (136.493 kilometers). It impacted in the Atlantic Ocean 214.727 miles (345.570 kilometers) down range. The duration of the flight was 15 minutes, 0 seconds. The flight was considered to be nearly flawless.

A Saturn I on the launch pad at Launch Complex 34, Cape Canaveral Air Force Station. (NASA)

The Saturn C-1 was bigger than any rocket built up to that time. Early versions of the three-stage rocket were 162 feet, 8.90 inches (49.6037meters) tall, with a maximum diameter of 21 feet, 5.0 inches (6.528 meters). The all-up weight was 1,124,000 pounds (509,838 kilograms).

Saturn S-I first stage at MSFC. (NASA)

The first stage of SA-1 was built by the Marshall Space Flight Center (MSFC) at Huntsville, Alabama. The S-I stage was built up with a Jupiter rocket fuel tank in the center for liquid oxygen, surrounded by eight Redstone rocket tanks. Four were filled with RP-1 propellant, alternating with four filled with LOx. The first stage was powered by eight Rocketdyne Division H-1 engines rated at 165,000 pounds of thrust (733.96 kilonewtons), each. Total thrust for the first stage was 1,320,000 pounds (5,871.65 kilonewtons). The outer four engines were gimbaled to steer the rocket. (The S-I Block I stage had no fins.)

The first stage had been test fired 20 times before being transported to Cape Canaveral by barge.

For the first flight, SA-1, the S-IV second stage and S-V third stage were dummies. The S-IV was filled with 90,000 pounds (40,823 kilograms) of water for ballast. The S-V third stage, carried 100,000 pounds (45,359 kilograms) of water. Mounted above the third stage was a Jupiter nose cone.

The Saturn C-1 weighed 925,000 pounds (419,573 kilograms). It contained 41,000 gallons (155,200 liters) of RP-1, a refined kerosene fuel, with 66,000 gallons (249,837 liters) of liquid oxygen oxidizer— 600,000 pounds (272,155 kilograms) of propellants.

At Launch Complex 34, the eight Rocketdyne H-1 engines of Saturn C-1 SA-1 are firing. The hold down arms have not yet released. 15:06:04 UTC, 27 October 1961. (NASA)
Saturn SA-1 accelerates after liftoff, 27 October 1961. (NASA 0102626)
Saturn SA-I leaves a trail of fire from the launch pad. (NASA)

© 2018, Bryan R. Swopes

11 October 1968, 15:02:45 UTC, T plus 000:00:00.36

Apollo 7 Saturn 1B (AS-205) lifts off from Launch Complex 34 at the Kennedy Space Center, 15:02:45 UTC, 11 October 1968. (NASA)
Apollo 7 Saturn 1B (AS-205) lifts off from Launch Complex 34, Cape Kennedy Air Force Station, 15:02:45 UTC, 11 October 1968. (NASA)

11 October 1968: at 15:02:45 UTC, Apollo 7, the first manned Apollo spacecraft, was launched aboard a Saturn IB rocket from Launch Complex 34, Cape Kennedy Air Force Station, Cape Kennedy, Florida.

The flight crew were Captain Walter M. (“Wally”) Schirra, United States Navy, the mission commander, on his third space flight; Major Donn F. Eisele, U.S. Air Force, the Command Module Pilot, on his first space flight; and Major R. Walter Cunningham, U.S. Marine Corps, Lunar Module Pilot, also on his first space flight.

The flight crew of Apollo 7, left to right: Donn Eisele, USAF, Capain Walter M. ("Wally") Schirra, USN, and Major R. Walter Cunningham, USMC. (NASA)
The flight crew of Apollo 7, left to right: Major Donn F. Eisele, USAF, Captain Walter M. (“Wally”) Schirra, USN, and Major R. Walter Cunningham, USMCR. (NASA) 

The mission was designed to test the Apollo spacecraft and its systems. A primary goal was the test of the Service Propulsion System (SPS), which included a restartable Aerojet AJ10-137 rocket engine which would place an Apollo Command and Service Module into and out of lunar orbit on upcoming missions.

The SPS engine was built by Aerojet General Corporation, Azusa, California. It burned a hypergolic fuel combination of Aerozine 50 (a variant of hydrazine) and nitrogen tetraoxide, producing 20,500 pounds of thrust. It was designed for a 750 second duration, or 50 restarts during a flight. This engine was fired eight times and operated perfectly.

The duration of the flight of Apollo 7 was 10 days, 20 hours, 9 minutes, 3 seconds, during which it orbited the Earth 163 times. The spacecraft splashed down 22 October 1968, approximately 230 miles (370 kilometers) south south west of Bermuda in the Atlantic Ocean, 8 miles (13 kilometers) from the recovery ship, the aircraft carrier USS Essex (CVS-9).

The Apollo command module was a conical space capsule designed and built by North American Aviation to carry a crew of three on space missions of two weeks or longer. Apollo 7 (CSM-101) was the first Block II capsule, which had been extensively redesigned following the Apollo 1 fire which had resulted in the deaths of three astronauts. The Block II capsule was 10 feet, 7 inches (3.226 meters) tall and 12 feet, 10 inches (3.912 meters) in diameter. It weighed 12,250 pounds (5,557 kilograms). There was 218 cubic feet (6.17 cubic meters) of livable space inside.

Apollo 7/Saturn IB AS-205.at Launch Complex 34.(NASA)

The Saturn IB consisted of an S-IB first stage and an S-IVB second stage. The S-IB was built by Chrysler. It was powered by eight Rocketdyne H-1 engines, burning RP-1 and liquid oxygen. Eight Redstone rocket fuel tanks containing the RP-1 fuel surrounded a Jupiter rocket tank containing the liquid oxygen. Total thrust of the S-IB stage was 1,600,000 pounds and it carried sufficient propellant for 150 seconds of burn. This would lift the vehicle to an altitude of 37 nautical miles (69 kilometers).

The Douglas-built S-IVB stage was powered by one Rocketdyne J-2 engine, fueled by liquid hydrogen and liquid oxygen. The single engine produced 200,000 pounds of thrust and had enough fuel for 480 seconds of burn.

The Saturn IB rocket stood 141 feet, 6 inches (43.13 meters) without payload. It was capable of launching a 46,000 pound (20,865 kilogram) payload to Earth orbit.

The first stage engines of the Apollo 7/Saturn IB ignite. (NASA KSC-68PC-185)
Apollo 7 lifts off from Launch Complex 34. (NASA AP7-KSC-68PC-182)
Apollo 7 Saturn 1B AS-205 in flight above Cape Kennedy Air Force Station, 11 October 1968. (NASA)
Apollo 7 Saturn 1B AS-205 in flight above Cape Kennedy Air Force Station, 11 October 1968. (NASA)
Apollo 7 at 35,000 feet (10,668 meters). (NASA)
Staging. Apollo 7 Saturn IB first stage separation. (NASA)

© 2019, Bryan R. Swopes

27 August 1962, 06:53:14 UTC, T minus Zero

Engine ignition of Mariner 2 Atlas Agena B at LC-12, Cape Canaveral AFS, 2:53 a.m., EST, 27 August 1962. (NASA)

27 August 1962: At 06:53:14 UTC (2:53 a.m., Eastern Daylight Time), Mariner 2 lifted off from Launch Complex 12 at Cape Canaveral Air Force Station, Florida, aboard an Atlas-Agena B launch vehicle. This was the second space probe to be sent to Venus.

Mariner 1 and 2 were identical space probes built by the Jet Propulsion Laboratory (JPL) of the California Institute of Technology (Caltech), Pasadena, California. The spacecraft were designed to obtain radiometric temperatures of Venus, and to measure the Interplanetary Magnetic Field.

The Mariner 1 mission failed when the launch vehicle veered off course and was destroyed by the Range Safety Officer, 4 minutes, 53 seconds into its flight, 22 July 1962.

Mariner 2 under final inspection. (NASA)

The Atlas Agena B combined an Atlas LV-3A rocket with an Agena B upper stage. The Atlas was derived from the U.S. Air Force SM-65 Atlas intercontinental ballistic missile (ICBM), and was built by the Convair Division of General Dynamics at San Diego, California.

The height of the total vehicle, including the protective shroud encasing Mariner, 103 feet, 5 inches (31.70 meters). The Atlas Agena B first stage was 20.70 meters (67 feet, 11 inches) long, with a maximum diameter of 3.05 meters (10 feet). The maximum width across the booster section was 4.88 meters (16 feet).

The LV-3A is a “1-½ stage” liquid-fueled rocket with three engines. The “half-stage,” was a booster section consisting of two LR89-NA-5 rocket engines. This stage produced approximately 369,800 pounds of thrust (1,645 kilonewtons). The center, or “sustainer,” engine is a LR105-NA-5, rated at 86,800 pounds of thrust (386 kilonewtons). Both engines were built by the Rocketdyne Division of North American Aviation, Inc., at Canoga Park, California. The Atlas rocket used liquid oxygen and RP-1 (a highly-refined kerosene) propellant. The LV-3A had a total thrust of 456,587 pounds (2,031 kilonewtons).

The second stage was an Agena B, built by Lockheed Missiles and Space Systems, Sunnyvale, California. This engine was capable of being restarted in orbit. The Agena B was 7.20 meters (23 feet, 7 inches) long and had a maximum diameter of 1.50 meters (4 feet, 11 inches). It was also liquid fueled, but used a hypergolic mixture of nitric acid and UDMH. The single engine was a Bell Aerosystems Company LR81-BA-7, with 16,000 pounds of thrust (71.1 kilonewtons).

The Mariner probe was mounted atop the Agena second stage, enclosed in a protective shroud. Mariner had a gross weight of 447 pounds (202.8 kilograms). The probe was 9 feet, 11 inches long (3.02 meters) long, folded for launch, and 5 feet (1.52 meters) wide. When antennas and the solar panels were fully expanded, the spacecraft was 11 feet, 11 inches (3.63 meters) long and had a span of 16 feet, 6 inches (5.03 meters).

Artist's conception of Mariner 2 in interplanetary space. (NASA)
Artist’s conception of Mariner 2 in interplanetary space. (NASA)

At liftoff, all three main engines were burning. After 2minutes, the two-engine booster assembly was jettisoned and the vehicle continued with the center LR105 sustainer. After 4 minutes, 25 seconds, this engine shut down and the Agena second stage separated. At this point, guidance was lost and the vehicle began to roll, but did not deviate significantly from the planned trajectory. About a minute later, guidance was restored and the mission continued.

The Agena B second stage placed the Mariner in a parking orbit at about 118 kilometers (73.3 miles) altitude. 16 minutes, 20 seconds later, the Agena engine was reignited and  Mariner 2 was then placed on a trajectory planned to take it to Venus.

After 3 months, 17 days, at 19:59:28 UTC, 14 December 1962, the probe passed within 34,773 kilometers (21,607 miles) of Venus and measured the planet’s surface and cloud temperatures. It continued inward across the solar system and came within 105,464,560 kilometers (65,432,640 miles) of the sun.

The last transmission was received at 07:00 UTC, 3 January 1963, 129 days into the mission. Mariner 2 remains in orbit around the sun, circling every 292 days.

Mariner 2, carried alloft by Atlas LV3 179D, accelerates past the gantry, 06:53 UTC, 26 August 1962 (NASA)
The Atlas Agena B, carrying Mariner 2, accelerates toward orbit, 06:53 UTC, 27 August 1962 (NASA)

© 2018, Bryan R. Swopes

12 August 1960, 09:39:43 UTC

The Thor Delta launch vehicle at Launch Complex 17A, Cape Canaveral Air Force Station. The spherical capsule containing the Echo 1A is visible at the top of the Altair solid fuel third stage. (NASA)

12 August 1960: At 5:39:43 a.m., Eastern Daylight Savings Time, the Echo 1A experimental passive communications satellite was launched from LC-17A at Cape Canaveral Air Force Station, Florida. The launch vehicle was a Thor-Delta three stage rocket. It entered a nearly circular 944 mile × 1,048 mile orbit (1,519 × 1,687 kilometers). The orbital period was 118.3 minutes.

The satellite was a 100 foot diameter (30.48 meter) Mylar polyester balloon with a reflective surface. The material was just 0.0127 millimeters thick. The mass of the satellite was 66 kilograms (145.5 pounds). In orbit, the balloon envelope was kept inflated by gas from evaporating liquid. It had been constructed by the G.T. Schjeldahl Company, Northfield, Minnesota. This was the second Echo satellite. The first had failed to reach orbit when launched 13 March 1960.

Later the same day, a microwave transmission from the Jet Propulsion Laboratory, Pasadena, California, was reflected off the Echo 1A satellite and received at the Bell Laboratories, Homdel, New York.

According to NASA, “The success of Echo 1A proved that microwave transmission to and from satellites in space was understood and demonstrated the promise of communications satellites. The vehicle also provided data for the calculation of atmospheric density and solar pressure due to its large area-to-mass ratio. Echo 1A was visible to the unaided eye over most of the Earth (brighter than most stars) and was probably seen by more people than any other man-made object in space.”

Echo 1A remained in Earth orbit until 24 May 1968.

An Echo satellite undergoing static inflation tests inside a blimp hangar at Weeksville NAS, North Carolina. The vehicle, which shows scale, is a 1959 Plymouth Suburban 4-door station wagon. (NASA)

The Delta was a three-stage expendable launch vehicle which was developed from the Douglas Aircraft Company’s SM-75 Thor intermediate-range ballistic missile.

Designated Thor DM-19, the first stage was 60.43 feet (18.42 meters) long and 8 feet (2.44 meters) in diameter. Fully fueled, the first stage had a gross weight of 108,770 pounds (49,337 kilograms). It was powered by a Rocketdyne LR-79-7 engine which burned liquid oxygen and RP-1 (a highly-refined kerosene rocket fuel) and produced 170,565 pounds of thrust (758.711 kilonewtons). This stage had a burn time of 2 minutes, 45 seconds.

The second stage was an Aerojet General Corporation-built Delta 104. It was 19 feet, 3 inches (5.88 meters) long with a maximum diameter of 4 feet, 6 inches (1.40 meters). The second stage had a gross weight of 9,859 pounds (4,472 kilograms). It used an Aerojet AJ10-104 rocket engine which burned a hypergolic  mixture of nitric acid and UDMH. The second stage produced 7,890 pounds of thrust (35.096 kilonewtons) and burned for 4 minutes, 38 seconds.

The third stage was an Alleghany Ballistics Laboratory Altair 1. It was 6 feet long, 1 foot, 6 inches in diameter and had a gross weight of 524 pounds (238 kilograms). This stage used a solid-fuel Thiokol X-248 rocket engine, producing 2,799 pounds of thrust (12.451 kilonewtons). Its burn time was 4 minutes, 16 seconds.

© 2016, Bryan R. Swopes

11 June 1957

Convair XSM-65A Atlas 4A launch, 11 June 1957. (U.S. Air Force)

11 June 1957, 4:37 p.m., EST, (20:47 UTC): The Convair XSM-65A Atlas, number 4A, lifted off from Launch Complex 14 at the Cape Canaveral Auxiliary Air Force Station in Florida. This was the first launch of a prototype Atlas intercontinental ballistic missile.

At T+26 seconds, the number two engine lost thrust. The rocket began to tumble and at T+50 seconds, the destruct signal was sent by the range safety officer. The Atlas had reached a peak altitude of approximately 9,800 feet (2,987 meters).

Convair Atlas 4A is launched from the Cape Canaveral Auxiliary Air Force Station 11 June 1957. (San Diego Air & Space Museum Archives, Catalog #:14_015602)

Despite the missile’s destruction, the first flight test of the XSM-65A (also known as Atlas A) was actually considered to be a success. The engines had started normally, the launch pad release mechanism functioned as intended, and perhaps most importantly, the lightweight structure of the missile body withstood the forces experienced during the launch.

Following data analysis of the short flight, engineers determined that engine exhaust had circulated back into the engine’s thrust section, causing it to overheat. The propellant ducts were not sufficiently shielded from the heat and began to collapse. This reduced the flow of the liquid oxygen to the engine, effectively throttling it back.

Atlas 4A had been previously tested at Convair’s static test facility in Sycamore Canyon, east of MCAS Miramar, in the Scripps Ranch area of San Diego, California. It is possible that Atlas 4A had suffered internal damage during test firing.

Static test stands for Atlas rockets at Convair’s Sycamore Canyon Test Facility, near San Diego, California. (siloworld.net)

The Atlas A was a prototype for an intercontinental ballistic missile, designed to test the structure, engines and launch system. Unlike the production Atlas, Atlas A used only two engines. The missile was designed and built by the Convair Astronautics Division of General Dynamics at San Diego, California.

Atlas A 4A

Atlas A was 76 feet, 11 inches (23.444 meters) long and 11 feet (3.353 meters) in diameter. At liftoff the missile weighed 180,666 pounds (81,949 kilograms), and at burnout 17,721 pounds (kilograms).

The Atlas is primarily constructed of very thin stainless steel sheet. Rather than using a supporting internal structure, the rocket used “balloon tanks” so that it could be built with minimal weight. The fuel and oxidizer tanks supported the outer skin, but could only do so when pressurized. When the rocket was not fueled, these tanks were pressurized with nitrogen at 5 pounds per square inch (34 kilopascals). If left unpressurized, the rocket would collapse under its own weight.

Atlas A 4A before erection at Launch Complex 14 (Drew Ex Machina)

Atlas 4A was powered by two Rocketdyne XLR-89-1 engines, which produced 271,432 pounds of thrust (1,207 kilonewtons) at takeoff, burning RP-1, a highly refined kerosene, with liquid oxygen. The two engines shared a single turbopump to provide the fuel. Early versions of this engine had a conical exhaust nozzle, while improved models used a bell-shaped nozzle. Production Atlas missiles added a Rocketdyne LR105-NA sustainer engine which continued to accelerate the missile after the LR-89 booster engines were jettisoned. Because of this configuration, the Atlas was known as a “1½-stage rocket.” The LR105 produced 60,473 pounds of thrust (269 kilonewtons) at Sea Level.

Yaw, pitch and roll control of the Atlas after the booster section was jettisoned was provided by two smaller Rocketdyne LR101 vernier thrusters, producing 1,060 pounds of thrust (4.7 kilonewtons) at Sea Level.

Convair XSM-65A Atlas 4A at Launch Complex 14, 11 June 1957. (NASA 19570611-004A-0408)
Atlas A 4A, Launch Complex 14, Cape Canaveral Air Force Station, Florida. (U.S. Air Force)
Three-view diagram of Convair Atlas A. (Drew Ex Machina)
Atlas A MA-1 with two Rocketdyne LR-89-1 engines. (Rocketdyne)

The SM-65A Atlas ICBM became operational 31 October 1959. The rockets were housed in underground “silos,” or hardened above ground shelters located throughout the continental United States. These missiles carried a single W-49 thermonuclear warhead with a yield of 1.44 megatons. The W-49 was designed by the Los Alamos Scientific Laboratory (LASL) and is believed to be a development of the earlier B-28 two-stage radiation-implosion bomb. It incorporated a 10-kiloton W-34 warhead as a gas-boosted fission primary, and had a one-point-safe safety system. The warhead had a diameter of 1 foot, 8 inches (0.508 meters) and length of 4 feet, 6.3 inches (1.379 meters). It weighed 1,665 pounds (755 kilograms).

An unexpected side effect of the Atlas missile programs was the development by the Rocket Chemical Company of its Water-Displacing Formula 40, popularly known by its trade name of WD-40. This universal lubricant was used on the stainless steel surfaces of the Atlas to prevent rust and corrosion.

© 2023, Bryan R. Swopes